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Innovative Technologies Empowered! The Secret of High-Precision Granulation in Inclined Mixing Granulators

2025-05-14 阅读次数:

In industrial fields with stringent requirements for particle precision, inclined mixing granulators, supported by multiple innovative technologies, have become core equipment for high-precision granulation. Behind their ability to achieve precise granulation lies the meticulous control of every production link through technological innovation.

Dynamic Balance Stirring System: Laying a Solid Foundation for Uniformity

Traditional granulators often suffer from particle differences due to uneven stirring force. However, the dynamic balance stirring system equipped in inclined mixing granulators realizes real-time adjustment of rotation speed through vector frequency conversion motors. When sensors detect changes in material density, the system can respond and adjust the stirring intensity within 0.2 seconds. Combined with the three-dimensional circulating flow field formed by the inclined cylinder, it ensures more uniform force on materials, reducing particle size deviations from the source, with mixing uniformity reaching over 98%.

Intelligent Pressure Closed-Loop Control: Locking in Forming Precision

The pressure stability during the granulation forming stage directly determines particle quality. The equipment adopts piezoelectric ceramic pressure sensors, which can collect 100 sets of data per millisecond, and builds a pressure closed-loop control system combined with AI algorithms. According to different material properties, it automatically matches the pressure roller gap and pressure parameters, controlling particle size deviation within ±0.3mm and increasing roundness by 50%, perfectly meeting the high-precision standards of industries such as pharmaceuticals and electronic materials.

Modular Structural Design: Adapting to Diverse Needs

To meet the granulation needs of various materials, the equipment adopts a modular design concept. Core components such as stirring blades and granulation molds can be quickly replaced. Combined with adjustable inclination angles (0-30°), it can handle viscous materials to avoid agglomeration and adapt to light powders to prevent stratification. Meanwhile, food-grade stainless steel linings and precision sealing technology meet hygienic production requirements, further ensuring particle purity.


Relying on these innovative technologies, inclined mixing granulators transform high-precision granulation from "experience-dependent" to "data-controllable", providing stable and reliable particle forming solutions for various industries and redefining the industry benchmark for granulation precision.

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