In an era where industrial production scenarios are increasingly diversified, the ability of equipment to flexibly adapt to different materials, production capacities, and process requirements has become a key factor for enterprises to reduce costs and improve efficiency. Envison's inclined mixing granulator, with its modular design at its core, breaks the limitation of traditional equipment's "one machine for one purpose" and provides efficient solutions for production across multiple industries.
Flexible Switching of Core Modules for Various Materials
The equipment disassembles core functions such as stirring, granulation, and driving into independent modules, which are connected through standardized interfaces. When handling viscous materials (such as pharmaceutical ointments), the stirring blade module with anti-stick coating can be quickly replaced; for high-hardness powders (such as ore powder), the high-wear-resistant alloy granulation mold module can be switched; to meet food-grade production requirements, only the stainless steel sterile inner lining module needs to be replaced. The conversion can be completed within 30 minutes without adjusting the entire machine, easily adapting to more than ten types of materials from powder to paste.
The equipment disassembles core functions such as stirring, granulation, and driving into independent modules, which are connected through standardized interfaces. When handling viscous materials (such as pharmaceutical ointments), the stirring blade module with anti-stick coating can be quickly replaced; for high-hardness powders (such as ore powder), the high-wear-resistant alloy granulation mold module can be switched; to meet food-grade production requirements, only the stainless steel sterile inner lining module needs to be replaced. The conversion can be completed within 30 minutes without adjusting the entire machine, easily adapting to more than ten types of materials from powder to paste.
Capacity Modules Expand on Demand to Match Production Fluctuations
The modular design endows the equipment with "elastic growth" capability. Start-up enterprises can first deploy a 50L basic module to meet small-batch production; when the production capacity increases to 200L per batch, adding a cylinder extension module and a power upgrade module is sufficient, without replacing the main machine, saving more than 60% of the upgrade cost; for large-scale production, by splicing multiple sets of granulation modules, the hourly capacity can be increased stepwise from 1 ton to 10 tons, flexibly responding to fluctuations in market orders.
The modular design endows the equipment with "elastic growth" capability. Start-up enterprises can first deploy a 50L basic module to meet small-batch production; when the production capacity increases to 200L per batch, adding a cylinder extension module and a power upgrade module is sufficient, without replacing the main machine, saving more than 60% of the upgrade cost; for large-scale production, by splicing multiple sets of granulation modules, the hourly capacity can be increased stepwise from 1 ton to 10 tons, flexibly responding to fluctuations in market orders.
Seamless Connection of Intelligent Modules for Compatible Process Iteration
The equipment reserves intelligent upgrade interfaces, supporting the later installation of online detection modules (such as near-infrared analyzers), automatic feeding modules, and MES system docking modules. A chemical enterprise, by adding intelligent sensing modules, realized real-time monitoring and automatic adjustment of material humidity and particle size, shortening the process parameter debugging time from 2 hours to 15 minutes, and increasing the product qualification rate to 99.3%. This "basic function + on-demand upgrade" model ensures that the equipment always keeps up with the pace of process innovation.
The equipment reserves intelligent upgrade interfaces, supporting the later installation of online detection modules (such as near-infrared analyzers), automatic feeding modules, and MES system docking modules. A chemical enterprise, by adding intelligent sensing modules, realized real-time monitoring and automatic adjustment of material humidity and particle size, shortening the process parameter debugging time from 2 hours to 15 minutes, and increasing the product qualification rate to 99.3%. This "basic function + on-demand upgrade" model ensures that the equipment always keeps up with the pace of process innovation.
With the characteristics of "flexible combination, on-demand expansion, and intelligent compatibility", the modular design of Envison's inclined mixing granulator helps enterprises cover more production scenarios with less equipment investment, improving adaptability while reducing comprehensive costs, and becoming an efficient production partner in the field of industrial granulation.