In the industrial granulation process, the stability of parameters directly determines the quality of granules. Relying on intelligent sensing technology, the inclined mixing granulator realizes real-time capture and precise regulation of key parameters, providing a reliable guarantee for high-quality granulation.
Multi-Dimensional Sensing Network to Capture Subtle Changes
The equipment is equipped with an intelligent sensing system covering the entire process: the infrared moisture sensor monitors material humidity 3 times per second, with an error controlled within ±0.5%; the pressure sensor collects the pressure changes in the granulation chamber in real time, with a resolution of 0.1kPa; the temperature sensor accurately captures the temperature fluctuations in the stirring area to ensure stable operation within the material-sensitive temperature range. The monitoring network formed by these sensors is like equipping the equipment with "nerve endings", enabling every subtle parameter change to be perceived in a timely manner.
The equipment is equipped with an intelligent sensing system covering the entire process: the infrared moisture sensor monitors material humidity 3 times per second, with an error controlled within ±0.5%; the pressure sensor collects the pressure changes in the granulation chamber in real time, with a resolution of 0.1kPa; the temperature sensor accurately captures the temperature fluctuations in the stirring area to ensure stable operation within the material-sensitive temperature range. The monitoring network formed by these sensors is like equipping the equipment with "nerve endings", enabling every subtle parameter change to be perceived in a timely manner.
Dynamic Regulation System for Instant Correction of Parameter Deviations
The data captured by intelligent sensing is transmitted to the central control system in real time. The system quickly analyzes through preset algorithms and issues adjustment instructions. When it is detected that the material humidity is too high, the stirring speed is automatically increased and hot air is turned on for auxiliary drying; if the granulation pressure exceeds the set range, the pressure roller gap will be fine-tuned within 0.3 seconds. This closed-loop control of "perception - analysis - execution" keeps the granulation parameters in the optimal range, and the particle size deviation can be controlled within ±0.3mm, which is far better than the ±1mm standard of traditional equipment.
The data captured by intelligent sensing is transmitted to the central control system in real time. The system quickly analyzes through preset algorithms and issues adjustment instructions. When it is detected that the material humidity is too high, the stirring speed is automatically increased and hot air is turned on for auxiliary drying; if the granulation pressure exceeds the set range, the pressure roller gap will be fine-tuned within 0.3 seconds. This closed-loop control of "perception - analysis - execution" keeps the granulation parameters in the optimal range, and the particle size deviation can be controlled within ±0.3mm, which is far better than the ±1mm standard of traditional equipment.
Adapting to Multiple Scenarios with Flexible Calling of Parameter Schemes
In response to the granulation needs of different industries, the equipment has a built-in library of over 100 parameter schemes. When producing sustained-release granules in the pharmaceutical industry, the system automatically calls the "low speed, constant pressure" mode; for fertilizer granulation that requires high-strength granules, it switches to the "stepwise pressure increase" scheme. Operators only need to select the material type and product standards, and the intelligent sensing system will automatically match and dynamically optimize the parameters. Even new employees can quickly get started, greatly reducing manual operation errors.
In response to the granulation needs of different industries, the equipment has a built-in library of over 100 parameter schemes. When producing sustained-release granules in the pharmaceutical industry, the system automatically calls the "low speed, constant pressure" mode; for fertilizer granulation that requires high-strength granules, it switches to the "stepwise pressure increase" scheme. Operators only need to select the material type and product standards, and the intelligent sensing system will automatically match and dynamically optimize the parameters. Even new employees can quickly get started, greatly reducing manual operation errors.
The in-depth application of intelligent sensing technology has transformed the inclined mixing granulator from "experience-driven" to "data-driven". It not only improves the control accuracy of granulation parameters, but also reduces the dependence on manual experience, becoming a core equipment for stable production in multiple industries.
