In industrial production, the control of labor costs directly affects corporate profits. Compared with traditional equipment, inclined mixing granulators significantly reduce labor input through process optimization and intelligent design, becoming a key to cost reduction and efficiency improvement.
Integrated Process Reduces Job Settings
Traditional granulation requires separate positions for mixing, transfer, granulation, etc., and at least 3-4 people are needed for collaborative operation. The inclined mixing granulator integrates the mixing and granulation processes into one, with materials completing the entire process from input to granulation in a closed loop, eliminating the need for special personnel to be responsible for intermediate transfer. After a chemical enterprise applied it, the number of post personnel was reduced from 4 to 1, who only needed to monitor the equipment operation status, saving more than 100,000 yuan in annual labor costs.
Traditional granulation requires separate positions for mixing, transfer, granulation, etc., and at least 3-4 people are needed for collaborative operation. The inclined mixing granulator integrates the mixing and granulation processes into one, with materials completing the entire process from input to granulation in a closed loop, eliminating the need for special personnel to be responsible for intermediate transfer. After a chemical enterprise applied it, the number of post personnel was reduced from 4 to 1, who only needed to monitor the equipment operation status, saving more than 100,000 yuan in annual labor costs.
Intelligent Control System Reduces Operational Intensity
Traditional equipment relies on manual experience to adjust parameters such as speed and pressure, requiring special personnel to monitor in real time. The inclined mixing granulator is equipped with an intelligent control system with multiple material processing schemes built-in. Operators only need to select the material type, and the system will automatically match the optimal parameters and can correct deviations in real time. Even new employees can take up their posts after simple training, which greatly reduces the dependence on skilled workers and reduces labor waste caused by operational errors.
Traditional equipment relies on manual experience to adjust parameters such as speed and pressure, requiring special personnel to monitor in real time. The inclined mixing granulator is equipped with an intelligent control system with multiple material processing schemes built-in. Operators only need to select the material type, and the system will automatically match the optimal parameters and can correct deviations in real time. Even new employees can take up their posts after simple training, which greatly reduces the dependence on skilled workers and reduces labor waste caused by operational errors.
Convenient Maintenance Reduces Manpower Input for Shutdowns
Traditional equipment has a complex structure, requiring multiple people to disassemble and install during maintenance, with a single maintenance taking 4-6 hours. The inclined mixing granulator adopts a modular design, allowing key components to be quickly disassembled and replaced. Daily maintenance can be completed by only one person, and major maintenance time is shortened to within 2 hours. Data from a building materials factory shows that the annual labor hours invested in equipment maintenance are 60% less than those of traditional equipment.
Traditional equipment has a complex structure, requiring multiple people to disassemble and install during maintenance, with a single maintenance taking 4-6 hours. The inclined mixing granulator adopts a modular design, allowing key components to be quickly disassembled and replaced. Daily maintenance can be completed by only one person, and major maintenance time is shortened to within 2 hours. Data from a building materials factory shows that the annual labor hours invested in equipment maintenance are 60% less than those of traditional equipment.
From job streamlining to simplified operation and convenient maintenance, inclined mixing granulators significantly reduce the labor demand of enterprises through labor optimization design throughout the entire process. In the context of rising labor costs, this "labor-saving" advantage has become an important consideration for enterprises when choosing equipment.
